Cold-Work Tool Steels

Tool steels are used for working, cutting, and forming metal components, moulding plastics, and casting dies for metals with lower melting points than steel. Accordingly, tool steels need high hardness and strength combined with good toughness over a broad temperature range.

Category:

Cold-work steels

Cold-work tool steels are tool steels used for forming materials at room temperature or at slightly raised temperatures (~ 200°C). Specifically, tools for blanking metallic and non-metallic materials, including cold-forming tools, are manufactured from these steels.

Fundamentally, cold-work tool steels are high carbon steels (0.5-1.5%). The water-quenched W-grades are essentially high carbon plain carbon-manganese steels. Steel grades of the O series (oil-hardening), the A series (air-hardening), and the D series (high carbon-chromium) contain additional alloying elements that provide high hardenability and wear resistance as well as average toughness and heat softening resistance.

The four major alloying elements in such tool steels are tungsten, chromium, vanadium, and molybdenum. These alloys increase the steels’ hardenability and thus require a less severe quenching process with a lower risk of quench cracking and distortion. All four elements are strong carbide formers, also providing secondary hardening and tempering resistance.

AISI-SAE tool steel grades
Defining property AISI-SAE grade Significant characteristics
Water-quenched W Molybdenum alloying optional
Cold-working O Oil-hardening, O6-0.3% molybdenum, cold-work steel used for gauges, cutting tools, woodworking tools and knives
A Air-hardening, low distortion during heat treatment, balance of wear resistance and toughness, all molybdenum alloyed – 0.15-1.8%
D High carbon, high chromium, 0.9% molybdenum, very high wear resistance but not as tough as lower alloyed steels
Hot-working H H1-H19 – chromium base
H20-H39 – tungsten base
H40-H59 – molybdenum base
Plastic moulding P Low segregation: reduced alloying of silicon, manganese and chromium
Through hardenability: increased molybdenum and vanadium
High-speed T Tungsten base (today mostly replaced by M22)
M Molybdenum base
Shock resisting S Chromium-tungsten, silicon-molybdenum, silicon-manganese alloying, very high impact toughness and relatively low abrasion resistance
Special purpose L Low alloy, high toughness
F Carbon-tungsten alloying, substantially more wear resistant than W-type tool steel

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