High-Speed Tool Steels

Tool steels are used for working, cutting, and forming metal components, moulding plastics, and casting dies for metals with lower melting points than steel. Accordingly, tool steels need high hardness and strength combined with good toughness over a broad temperature range.

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High-speed steels

When tool steels contain a combination of more than 7% molybdenum, tungsten, and vanadium, and more than 0.60% carbon, they are referred to as high-speed steels. This term describes their ability to cut metals at “high speeds”. Until the 1950s, T-1 with 18% tungsten was the preferred machining steel. The development of controlled atmosphere heat treating furnaces then made it practical and cost effective to substitute part or all the tungsten with molybdenum.

Typical Compositions of
Selected High-Speed Steels (%)
Grade C Cr Mo W V
T-1 0.75 – – 18.0 1.1
M-2 0.95 4.2 5.0 6.0 2.0
M-7 1.00 3.8 8.7 1.6 2.0
M-42 1.10 3.8 9.5 1.5 1.2
AISI-SAE tool steel grades
Defining property AISI-SAE grade Significant characteristics
Water-quenched W Molybdenum alloying optional
Cold-working O Oil-hardening, O6-0.3% molybdenum, cold-work steel used for gauges, cutting tools, woodworking tools and knives
A Air-hardening, low distortion during heat treatment, balance of wear resistance and toughness, all molybdenum alloyed – 0.15-1.8%
D High carbon, high chromium, 0.9% molybdenum, very high wear resistance but not as tough as lower alloyed steels
Hot-working H H1-H19 – chromium base
H20-H39 – tungsten base
H40-H59 – molybdenum base
Plastic moulding P Low segregation: reduced alloying of silicon, manganese and chromium
Through hardenability: increased molybdenum and vanadium
High-speed T Tungsten base (today mostly replaced by M22)
M Molybdenum base
Shock resisting S Chromium-tungsten, silicon-molybdenum, silicon-manganese alloying, very high impact toughness and relatively low abrasion resistance
Special purpose L Low alloy, high toughness
F Carbon-tungsten alloying, substantially more wear resistant than W-type tool steel

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